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Fowler Associates for ESD Consulting and Testing

Steven J. Neumeyer

901 Aspen Road
Kohler, Wisconsin 53044
Home:  920-208-6896
Cell:     920-912-6896
sjneumeyer@charter.net

BACKGROUND SUMMARY

Interactive MANAGEMENT PROFESSIONAL with progressively responsible and diverse leadership experiences in medium and large sized privately and publicly held manufacturing companies that are recognized market leaders.  Demonstrated strengths and responsibilities include:

Divisional P & L responsibility

Sales and Marketing strategy implementation

Strategic plan development & leadership

Successful new product launches

Innovative Operations leadership

Acquisition and Divestitures

Quality systems management

Purchasing management

Business development

Customer Service management

EDUCATION

International MBA - University of Chicago - Graduate School of Business – Chicago, IL, 1996

BS – Quality and Productivity Management – Marion College – Fond du Lac, WI, 1990

PROFESSIONAL EXPERIENCE

VPI, LLC   Sheboygan, WI 1990 to 2003

$200MM manufacturing company with six autonomous divisions serving the electronics, semiconductor, automotive, graphic arts, label, commercial construction, and pharmaceutical, medical, food, dairy, and general packaging markets.

VPI Floor Products Division, Sheboygan, WI  2000 to 2003

Acting Division Manager
Director of Operations

Report to President.  Responsible for all operations and added sales, marketing, and strategic planning functions and overall division performance responsibility.  This $20MM division with 130 union employees sells through distribution channels and serves the electronics, healthcare, semiconductor and commercial construction markets. 

·   Improved profitability by 25% via cost reduction and new higher margin product sales.

·  Improved safety - lost time incident rate - by 50% using behavior based awareness.

·  Drove change via strategic planning to identify customers’ unmet need for shorter lead times and led quality improvement efforts (Kaizen, Juran, and lean manufacturing):

o    Tripled capacity with little capital expenditures resulting in $3.5MM in new sales.

o  Reduced costs by 25% through the elimination of department shifts (three to one).

o   Attained and maintained industry best lead times 75% better than previous five years.

·  Increased market-share in a cyclical market (semiconductor) and introduced new products into new stable market (health care).  

·  Established distribution in Taiwan and China after analyzing semiconductor industry trends.

· Expanded distribution base from regional to national establishing over 20 new locations.

·  Increased accessory flooring market share from 7% to 10% while market was down 35%.

·  Drove ESD flooring market share from 17% to 27% serving the semiconductor market.

· Introduced new products to construction market resulting in $1MM in new sales in 2002.

· Reduced inventory 45% using cross-functional teams and lean manufacturing techniques.

VPI Mirrex Division, Delaware City, DE    1997 to 2000

Director of Operations

Responsible for safety, manufacturing, quality, engineering, maintenance, MIS, purchasing, customer service, scheduling, transportation, human resources and accounting functions.  This  $50MM division with 300 union employees manufactures and sells direct to customers in the electronics, pharmaceutical, label, retail, food, telecommunications and packaging industries.

·  Improved safety - lost time incident rate - by 40% using behavior-based awareness.

· Increased three-year average ROIC% from 2% to 10%.

· Responsible for Y2K business software system implementation for division.

· Installed new MDO (machine direction oriented) line providing new label product to market.

·  Guided successful FDA and cGMP audits performed by customers (Pfizer, Novartis, etc.).

· Led quality improvement efforts resulting in cost reductions of 10%.

·  Eliminated 40% of off-line slitting process using lean manufacturing process.

·  Directed and led transition to a positive team-oriented culture.

VPI Sheet Products Division, Sheboygan Falls, WI     1990 to 1997

Plant Manager
Manufacturing Manager
Quality Manager

Responsible for quality and added the remaining operations functions and strategic planning of $40MM division with 120 non-union employees for this recognized leading manufacturer serving the graphic arts, entertainment, electronics, medical, food, dairy, and packaging markets.

· Introduced new products to new markets with resulting increase in sales of $20MM.

· Increased profitability from break-even to $4MM.

· Participated on various acquisition teams resulting in doubling the size of the company.

· Increased capacity by 30% to support new product and new market growth.

· Led successful efforts - Lean Manufacturing, Kaizen, Cell Manufacturing, and ISO 9000.

o Improved die changes from 8 hours and 45 minutes to 50 minutes.

o ISO 9002 registration in 1993.

o Attained Kodak Gold supplier status.

o Division won President’s Award for outstanding achievement.

·   Reduced Cost of Quality (COQ) from 18.2% to 10.2%.

 

Kohler Company   Kohler, WI   1979 - 1990

$3B Leading manufacturer of plumbing, power systems, furniture, hospitality, and other complimentary products recognized as the premier entity in the global market.  Processes included casting (die, gravity, foundry), machining (screw, CNC), powder coating, plating (chrome and gold), finishing metals (hand and machine polish and buff), warehousing, engineering design, and assembly operation in a cellular manufacturing environment.

Quality Technician / various manufacturing positions

Developed and implemented quality training and SPC while attending undergraduate classes.

·        One of three chosen to establish the quality assurance function of the Brass division.

·        New product development assignments – powder coatings and new brass welding methods. 

·        Improved engineering design on die casting resulting in 60% improved yield.

Numerous Management Development and Strategic Planning Courses